Product

XPS production line

Product details

1. Processing Materials and Product Data

1.1The Name of the production: XPS Foam Board Production Line

1.2Type of production line: FS150/200C

1.3Processing materials: GPPS

1.4Foam agent: A: CO2+Ethanol B:HFC C: HCFC

1.5Extrusion Capacity: 350kg/hr-550kg/hr

1.6Density: A: 30-45kg/m3 B:28-45kg/m3 C:28-45kg/m3

1.7XPS board size:

1.8Width: 600mm

1.9Length: ≧1180mm

Gas

Thickness

CO2+Ethanol

25-60mm

HFC, HCFC

20-100mm

1.10 Normal formulation:

Ingredient About Proportion

PS 100

Foam agent 6~12

Nucleation agent 0.4~1.0

Master batch 0.05~2

Additives (flame retardant) 0.1~6

Above formulation is only for reference of preparation of raw material

2. Factory Requirements:

2.1 Power: 315KVA, 3 phases, 380V, 50Hz

2.2 Normal running power: 150-200KW

2.3 Compressed Gas: 7bar, 1.0m3/min

2.4 Water: 2.5~4bar, 20m3/hr (cooling tower capacity)

2.5 Floor space: 80m X10mx8m (this is the basic requirement)

2.6 Foundation: firm base ≥375px reinforced cement (recommended)

2.7 Labor required: 5 persons/shift (one supervisor included) (3 shifts/day recommended)

2.8 Ambient condition:

Luminated, ambient temperature should be above 0 ℃

Forced draught, vented on wall and roof.

All machines must be grounded properly.

3. Product list

S/N

Description

Qty

4.1

Spiral Feeding and Mixing System

1set

4.2

Primary Ø 150 Single-screw Extruder

1set

4.3

Blowing Agent Metering System (CO2+ethanol+Freon)

4.4

Hydraulic Screen Exchanger

4.5

Secondary Ø 200 Single Screw Extruder

4.6

Static Mixer

4.7

Slot Die with Temperature Controller

4.8

Control System for Extruders


4.9

Board Calibrator & Double Haul-off System

1set

4.10

Cooling Roller (4x6m, Ø 75)

1set

4.11

600mm Edge Blade-Cutting machine (dust bag-collector included)

1set

4.12

600mm Edge Blade-Trimming Machine (SL) (dust bag-collector included)

1set

4.13

600mm Online Surface Blade-Milling & Saw-Grooving Machine (dust bag-collector included)

1set

4.14

Second Single Haul-off Machine Ø275x1400mm

1set

4.15

600mm Cross Cutting machine (Blade)

1set

4.16

Driving Rollers

1set

4.17

Horizontal Pushing and Edges Trimming System (SL) (Length 1180-1250mm) (dust bag-collector included)

1set

4.18

Control System for Cutting Systems

1set

4.19

Crusher & Powder recycling and granulating Unit

1set


1. Processing Materials and Product Data

1.1The Name of the production: XPS Foam Board Production Line

1.2Type of production line: FS150/200C

1.3Processing materials: GPPS

1.4Foam agent: A: CO2+Ethanol B:HFC C: HCFC

1.5Extrusion Capacity: 350kg/hr-550kg/hr

1.6Density: A: 30-45kg/m3 B:28-45kg/m3 C:28-45kg/m3

1.7XPS board size:

1.8Width: 600mm

1.9Length: ≧1180mm

Gas

Thickness

CO2+Ethanol

25-60mm

HFC, HCFC

20-100mm

1.10 Normal formulation:

Ingredient About Proportion

PS 100

Foam agent 6~12

Nucleation agent 0.4~1.0

Master batch 0.05~2

Additives (flame retardant) 0.1~6

Above formulation is only for reference of preparation of raw material

2. Factory Requirements:

2.1 Power: 315KVA, 3 phases, 380V, 50Hz

2.2 Normal running power: 150-200KW

2.3 Compressed Gas: 7bar, 1.0m3/min

2.4 Water: 2.5~4bar, 20m3/hr (cooling tower capacity)

2.5 Floor space: 80m X10mx8m (this is the basic requirement)

2.6 Foundation: firm base ≥375px reinforced cement (recommended)

2.7 Labor required: 5 persons/shift (one supervisor included) (3 shifts/day recommended)

2.8 Ambient condition:

Luminated, ambient temperature should be above 0 ℃

Forced draught, vented on wall and roof.

All machines must be grounded properly.

3. Product list

S/N

Description

Qty

4.1

Spiral Feeding and Mixing System

1set

4.2

Primary Ø 150 Single-screw Extruder

1set

4.3

Blowing Agent Metering System (CO2+ethanol+Freon)

4.4

Hydraulic Screen Exchanger

4.5

Secondary Ø 200 Single Screw Extruder

4.6

Static Mixer

4.7

Slot Die with Temperature Controller

4.8

Control System for Extruders


4.9

Board Calibrator & Double Haul-off System

1set

4.10

Cooling Roller (4x6m, Ø 75)

1set

4.11

600mm Edge Blade-Cutting machine (dust bag-collector included)

1set

4.12

600mm Edge Blade-Trimming Machine (SL) (dust bag-collector included)

1set

4.13

600mm Online Surface Blade-Milling & Saw-Grooving Machine (dust bag-collector included)

1set

4.14

Second Single Haul-off Machine Ø275x1400mm

1set

4.15

600mm Cross Cutting machine (Blade)

1set

4.16

Driving Rollers

1set

4.17

Horizontal Pushing and Edges Trimming System (SL) (Length 1180-1250mm) (dust bag-collector included)

1set

4.18

Control System for Cutting Systems

1set

4.19

Crusher & Powder recycling and granulating Unit

1set